廠傢總結熱風爐測溫精密度的依據
熱風爐測溫精密度成都收賬依據,在目前成都找人公司工業制造行業中使用設備成都收賬商傢是越來越多.市面上收賬設備也是五花八門,讓人無從下手選擇.其實選擇成都找人公司依據之一在於其測溫的精密度高不高.廠傢生產的光纖測溫設備-熱風爐,自動化的進展和優化控制數學模型的控制原理、系統結構和應用。本公司又基於基礎自動化的數學模型和人工智能技術相結合 ,開發出優化控制系統 ,可以明顯提高熱風爐的熱效率 ,提高風溫 ,降低能耗
There are more and more businessmen using equipment in the current industrial manufacturing industry for the basis of temperature measurement precision of hot-blast stove. The equipment on the market is also various, which makes people have no choice. In fact, one of the bases of choice is that the precision of temperature measurement is not high. Fiber optic temperature measurement equipment manufactured by manufacturers - hot-blast stove, the progress of automation and so on. Optimizing the control principle, system structure and application of the mathematical model of control. Based on the combination of mathematical model of basic automation and artificial intelligence technology, the company has developed an optimal control system, which can significantly improve the thermal efficiency of hot stoves, increase air temperature and reduce energy consumption.熱風爐在工業煉鐵領域有著至關重要的作用,因此,熱風爐的溫度測量及監控顯得尤為必要,但是傳統的測溫方式存在著耗資大、不方便等缺點,因此,濟南廠傢熱能設備有限公司提出新型測溫方式——分佈式光纖測溫,並將其應用於熱風爐。分佈式光纖測溫技術是近幾年新發展的一種用於實時測量空間溫度場數據的高新技術,它是基於光時域反射技術(OTDR)及拉曼散射測溫原理發展的。
Hot blast stove plays an important role in the field of industrial ironmaking. Therefore, it is necessary to measure and monitor the temperature of hot blast stove. However, the traditional method of temperature measurement has some shortcomings, such as high cost and inconvenience. Therefore, Jinan Thermal Energy Equipment Co., Ltd. proposes a new method of temperature measurement, distributed optical fiber temperature measurement, and applies it to the field. Hot blast stove. Distributed optical fiber temperature measurement technology is a new high-tech for real-time measurement of spatial temperature field data in recent years. It is based on optical ti彩色沥清地坪me domain reflectometry (OTDR) and Raman scattering temperature measurement principle.
由於該技術的重點部分是信號解調,因而本文綜合研究分佈式光纖測溫的多種解調方法及熱風爐測溫特點,創新性的提出采用雙端雙路解調法(DTDC)。分三個部分介紹瞭基於DTDC解調法的分佈式光纖測溫技術在成都找人公司上的應用。首先,以成都***為研究對象,介紹瞭課題的研究背景及意義、成都***測溫和分佈式光纖測溫的國內外研究現狀,以及提出新型解調方式的必要。
Because the key part of this technology is signal demodulation, this paper synthetically studies various demodulation methods of distributed optical fiber temperature measurement and the characteristics of hot blast stove temperature measurement, and innovatively proposes a dual-terminal dual-channel demodulation method (DTDC). The application of distributed optical fiber temperature measurement technology based on DTDC demodulation in hot blast stove is introduced in three parts. Firstly, taking hot blast stove as the research object, this paper introduces the research background and significance of the subject, the research status of hot blast stove temperature measurement and distributed optical fiber temperature measurement at home and abroad, and the necessity of putting forward a new demodulation method.
其次,從熱風爐測溫的發展及現有的解調方法等理論部分出發,提出問題,然後針對相應的問題提出解決方案,並以此得到系統的整體結構設計,主要分為硬件和軟件兩大模塊。硬件結構主要由光源、傳感光纖、光開關、波分復用器(WDM)、光電檢測器以及FPGA與DSP結合的信號采集與處理模塊組成;軟件模塊則包含瞭數據的采集、去噪、解調的程序設計,以及环境配置,硬件與上位機部分連接的程序設置。
Secondly, starting from the development of hot blast stove temperature measurement and the existing demodulation methods, this paper puts forward some problems,透水地坪 and then puts forward solutions to the corresponding problems, and obtains the overall structure design of the system, which is mainly divided into hardware and software modules. The hardware structure is mainly composed of light source, sensing optical fiber, optical switch, wavelength division multiplexer (WDM), photoelectric detector and signal acquisition and processing module combined with FPGA and DSP. The software module includes the program design of data acquisition, denoising and demodulation, as well as the environment configuration, and the program settings of the connection between hardware and PC.
最後,對軟件與硬件結合的測溫系統進行性能測試,先於實驗室中對不同的解調方式進行對比研究,得出DTDC尤於其它解調法,然後測試系統的測溫精度及分辨率,結果滿足熱風爐工業現場要求。本文致力於將分佈式光纖測溫的最新研究成果應用於某鋼鐵的熱風爐測溫系統,並對系統的測溫精度及空間分辨率進行測試。測試結果表明,濟南廠傢熱能設備有限公司的設備系統安裝方便,可測量的溫度范圍在-10~200℃之間,最大測溫誤差不超過0.5℃,定位精度為0.5m,滿足工業要求,在熱風爐測溫領域有著良好的理論意義與應用前景。
Finally, the performance test of the temperature measurement system combined with software and hardware is carried out. It is concluded that DTDC is better than other demodulation methods by comparing different demodulation methods in the laboratory. Then the temperature measurement accuracy and resolution of the system are tested. The results meet the requirements of hot blast stove industrial field. This paper is devoted to applying the latest research results of distributed optical fiber temperature measurement to a hot blast stove temperature measurement system of iron and steel, and testing the temperature measurement accuracy and spatial resolution of the system. The test results show that the equipment system of Jinan Thermal Energy Equipment Co., Ltd. is easy to install. The range of temperature can be measured is - 10 ~ 200 C. The maximum error of temperature measurement is not more than 0.5 C. The positioning accuracy is 0.5 m, which meets the industrial requirements. It has good theoretical significance and application prospects in the field of hot blast stove temperature measurement.