鋼制高頻焊翅片管散熱器生產工藝流程

鋼制高頻焊翅片管散熱器生產工藝流程：1、材質：鋼管厚度為2.5mm。強度高，延2性好，沖壓後無裂紋，增加瞭材料本身的抗腐蝕能力。減少瞭鋼材的氧化腐蝕，從材質上保證瞭散熱器的壽命。 2、焊接方式：我公司采用全自動氬弧焊接工藝，單面焊接，雙面成型，焊縫均勻光滑，無夾渣、無焊餾，焊接質量高，優於其他廠傢手工焊接或電阻焊接造成的焊接缺陷。Steel high frequency welding finned tube radiator production process: 1, material: steel pipe thickness is 2.5mm. High strength, good elongation 2, no crack after stamping, increase the corrosion resistance of the material itself. The oxidation corrosion of the steel is reduced, and the life of the radiator is ensured from the material. 2. Welding mode: Our company adopts fully automatic argon arc welding technology, one-sided welding, two-sided forming, uniform and smooth welding seam, no slag inclusion, no welding distillation, high welding quality, superior to other manufacturer's manual welding or resistance welding caused by welding defects.3、防腐工藝：我公司增加瞭塗裝內防腐工藝，可極大地增加散熱器的壽命。防腐液選用國內先進的防腐塗料,防腐性能卓越。采用先進的真空防腐灌裝，消除瞭散熱器內腔尖角、焊渣處形成的死角氣泡。3. Anticorrosive process: our company has increased the anticorrosion process in the coating process, which can greatly increase the life of the radiator. The anticorrosive liquid selects the domestic advanced anticorrosive coating, the anticorrosive performance is outstanding. The advanced vacuum anti-corrosion filling eliminates the dead-angle bubbles formed at the sharp corner of the radiator chamber and the welding slag.生產工藝流程：片頭采購——焊接——打磨——切斷（立柱鋼管采購—切斷）——對接點焊——焊接——打磨——單片試壓——組裝焊接——試壓——前處理——內防腐塗裝——烘幹——噴塗——包裝——成品Production process: chip head purchasing - Welding - grinding - cutting (column steel pipe purchasing - cutting) - Butt spot welding - Welding - grinding - Monolithic pressure testing - assembling welding - pressure testing - Pretreatment - internal anti-corrosion coating - drying - spraying - Packaging - finished products?鋼制高頻焊翅片管散熱器生產工藝流程Production process of steel high frequency welding finned tube radiator4翅片管焊接：采用高頻自動焊接設備焊接，翅帶焊接率≥85%。4 finned tube welding: welding with high frequency automatic welding equipment. The welding rate of the wing belt is more than 85%.5鋼管分割：采用高速鋼管鋸分割，尺寸誤差較小，以保證焊縫均勻。5 steel pipe segmentation: us环氧地坪ing high-speed steel tube saws segmentation, small size error, to ensure uniform weld.6封頭沖壓：采用專用設備一次沖壓成型。6 head stamping: special equipment is used for stamping forming at one time.7連接件沖壓：120T沖壓成型。7 connection stamping: 120T stamping.8組片焊接：采用交流電焊接。8 pieces of welding: alternating current welding.9面罩沖壓：采用120T沖壓床及200T油壓機壓制完成。9 mask stamping: press with 120T press bed and 200T oil press.10面罩焊接：采用二氧化碳保護點焊接點焊。10 mask welding: carbon dioxide protection spot welding.11整：修整組片毛刺及缺陷，使組片光滑、平整。11 integer: trimming the burrs and defects, make the pieces smooth and smooth.12水壓試驗：試驗壓力為工作壓力的1.5倍。12 water pressure test: the test pressure is 1.5 times the working pressure.13水壓試驗：試驗壓力為工作壓力的1.5倍。13 water pressure test: the test pressure is 1.5 times the working pressure.14面罩前期處理：脫脂、水洗、堿蝕、水洗、出光、水洗、氧化磷化、水洗、烘幹。Pre-treatment of mask: degreasing, washing, alkali corrosion, washing, lighting, washing, phosphating, washing and drying.15外表處理：采用高壓噴沙工藝除去外表油污、銹跡。15 surface treatment:彩色沥清地坪 high pressure sandblasting is used to remove exterior oil stains and rust.16噴塑：采用優質环氧樹脂塗料（环保），高壓靜電噴塗，高溫180℃20min烘烤。16 spraying: using high-quality epoxy resin coating (environmental protection), high-voltage electrostatic spraying, baking at high temperature 180 C for 20 minutes.17內芯浸漆:將內芯整體浸泡在油漆中，保證各個部位均勻。17 inner core dipping: immerse the inner core in the paint to ensure uniform parts.18檢驗：成品檢驗18 inspection: finished product inspection19面罩包裝：采用氣墊膜包裝。19 mask packaging: air cushion film packaging.辛苦整理.轉載請註明http://www.wxsxsjx.com